Panasonic Eco Technology Center (PETEC) conducts activities to improve the grade of recycled resources through reinforced collaboration with Panasonic Group companies in order to promote the establishment of a recycling system based on the cycle of "producing → using → returning → utilizing." In 2014, PETEC created a flow of processes from returning recycled resources to the "manufacturing floor" to reusing them as materials for new products, together with the Tojo Factory of Panasonic Production Engineering Co., Ltd. (PPE) and the Kato Resin Circulation Factory of the Appliances Company (AP Company).
Panasonic promotes the establishment of a system to obtain purer recycled resources in collaboration with all of our Group companies.
Panasonic not only manufactures easy-to-recycle products, but also conducts energetic activities to fully utilize the resulting recycled resources.
Initiative Addressed by the Entire Panasonic Group
[Roles of Individual Factories]
PETEC (Panasonic Eco Technology Center):
Efficient recovery of high-grade, high-quality resources
Panasonic Production Engineering Co., Ltd. (PPE), Tojo Factory:
This factory finely sorts and processes mainly metals from the resources recovered by PETEC. For example, the factory uses multi-product sorters and other equipment to accurately retrieve metal materials from heat exchangers (air conditioners), compressors (air conditioners, refrigerators) and motors according to the type and purity of recovered resources. Then, sorted resources are shipped for reuse in the manufacture of new products.
Appliances Company (AP Company), Kato Resin Circulation Factory:
AP Company undertakes the sorting and processing of primarily resins. For example, at this factory, resins recovered from refrigerators by PETEC are sorted by color, processed for the removal of metals, added with additives to improve their strength, and then formed into pellets. These pellets are used as materials for new products.
The recycling technology and know-how fostered by PETEC since 2001 is shared and utilized by the entire Panasonic Group. By ensuring maximum use of recycled resources, we promote and solidify our basic recycling concept of "product to product." This in turn conserves precious natural resources and contributes to the global environment and society.
Manufacturing Easy-to-Recycle Products
To have easily recyclable products, it should not cost much and not require too many manual operations when recycling. In other words, easily recyclable products must consider how they will be recycled at the end of their service life from the very first stage of designing.
For example, more than twice as many screws and parts were used for older model TVs than for recent models. The more complicated the assembled product, and the more parts used in it, the more time it takes to dismantle it. Also, it takes lots of time to sort materials because there are so many kinds of materials used.
Contemporary flat-panel TVs are made with fewer parts, such as screws, so they can be disassembled in much shorter times.
Demonstration Experiment "Seeing is Believing"
PETEC undertakes a "dismantling demonstration" to design products that are easy to recycle. A dismantling demonstration involves inviting product development engineers of Panasonic and its group subsidiaries to PETEC and providing them with the experience of working on the recycling lines themselves to appreciate the difficulty of the dismantling operations. "Seeing is believing." It is important that engineers experience the difficulty, not only hear it from PETEC.
Through these steady activities, R&D engineers start to change their attitude toward recycling. They take back the experience of the activities to their work place and apply the feedback directly to product development.
PETEC continues to share its knowledge and experience with Panasonic and its Group companies, and promotes the use of recycled resources in the manufacturing of products.
Our efforts to achieve "zero waste recycling" are in action even before the production of new products begins.
See details about "Recycling Processes.," "Recycling Technology Development."